Inspection of Continuous Conveyors, DGUV 208-018

All continuous conveyors are subject to a general inspection requirement in accordance with the accident prevention regulation „Principles of Prevention“ (BGV A1) and DGUV 208-018 (BGI 710).

Like other equipment, they must be inspected before initial commissioning, at appropriate intervals, and after modifications or repairs to ensure their safe condition, at least for externally visible damage and defects.

Continuous conveyors include:

  • Mechanical,
  • Pneumatic,
  • Hydraulic conveying systems.

 

They are characterized by the fact that:

  • The conveying path is fixed and has a limited length, and
  • The conveyed material can be moved continuously from the loading point to the unloading point at varying speeds or in cycles. Continuous conveyors can be stationary or mobile and can be used for the transportation of bulk material or unit loads.

 

Continuous conveyors include:

  • Belt conveyors
  • Chain conveyors
  • Bucket elevators
  • Screw conveyors
  • Conveyors using air as an energy carrier (pneumatic conveyors)
  • Roller and ball tracks
  • Vibrating conveyors
  • Mobile support structures
  • Accumulation conveyors
  • Chutes and slides
  • Hydraulic conveyors
Continuous Conveyors: Efficient Transport Solutions

An important aspect of using continuous conveyors is their high operational safety. These systems can transport bulk materials safely and reliably without causing blockages or obstructions, ensuring an uninterrupted production process.

 

Floor-Free Systems

Continuous conveyors enable the transport of bulk materials in a floor-free environment. This is particularly advantageous in areas where space is limited or where minimizing space requirements is essential. With pneumatic conveying systems for bulk materials, the materials can be transported horizontally or at an incline without causing contamination or posing environmental hazards.

 

Costs of Systems

While continuous conveyors are somewhat more expensive to purchase than traditional conveying technologies, they offer higher efficiency in the long run, thereby reducing costs. Due to their simple construction and the ability to travel along predetermined routes, they are straightforward helpers in production. Roller and ball tracks, as well as pneumatic conveying, enable precise control of bulk materials, thereby reducing waste.

It is important to note that, according to DGUV 208-018, all systems and machines that transport bulk materials must be regularly maintained and inspected. Regular maintenance increases the lifespan and safety of the system as well as the efficiency of transport. Continuous conveyors are thus a cost-effective and safe transport solution for bulk materials.

 

Advantages of Continuous Conveyors

One advantage of continuous conveyors is their high flexibility. The ability to customize the transport route allows these systems to be adapted to the company’s specific needs. The transport speed and the conveying capacity can also be adjusted to achieve optimal performance. Another benefit of continuous conveyors is their ease of maintenance and cleaning. Due to their open design and the ability to make the conveyor path quickly and easily accessible, dirt and blockages can be quickly removed. This increases the system’s lifespan and minimizes downtime.

Compared to other conveying methods, such as belt conveyors or screw conveyors, continuous conveyors have a higher material capacity and a higher conveying rate. They are therefore particularly suitable for transporting large quantities of bulk materials, such as grains, pellets, or granulates.

 

Applications for Continuous Conveyors

Continuous conveyors are suitable for a wide range of applications, such as in the chemical and pharmaceutical industries, the food and beverage industry, as well as in recycling and waste management. They can be used both indoors and outdoors and are suitable for handling both dry and wet materials.

Overall, continuous conveyors offer a safe, efficient, and flexible transport solution for bulk materials. Due to their high operational safety, floor-free systems, and cost efficiency, they are a valuable addition to any production environment. However, it is important that the systems and machines are regularly maintained and inspected to ensure the safety and longevity of the system.

Contact us now for a non-binding inquiry for the inspection of your continuous conveyors.

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